Low Electrolyte
Low electrolyte levels in forklift batteries can lead to serious performance issues and costly damage. Electrolyte is essential for the chemical reactions that generate power; without enough, the battery's plates are exposed to air, causing sulfation and irreversible damage. This reduces capacity, shortens the battery's lifespan, and increases the risk of downtime. Regularly checking and maintaining proper electrolyte levels is crucial for maximising battery performance and avoiding expensive repairs.
Over Temperature
Overheating is a major threat to forklift batteries, leading to reduced performance, shorter lifespan, and potential safety risks. High temperatures accelerate chemical reactions inside the battery, causing increased wear, faster water loss, and potential damage to internal components. Prevent costly downtime and extend battery life by implementing proper temperature monitoring and ensuring adequate ventilation during operation and charging.
Over Discharge
Over-discharging forklift batteries can cause significant damage, reduce lifespan, and lead to expensive repairs. When a battery is discharged below its recommended depth, it strains the internal components, leading to sulfation, overheating, and irreversible plate damage. Over-discharge also increases the risk of complete battery failure, resulting in costly downtime and productivity loss. Protect your investment by using proper charge management systems and recharging batteries before they drop below critical levels. Ensure reliable performance and longevity with consistent monitoring and maintenance.
The iTAG™ Service-Tracking System uses barcode scanning technology to record battery maintenance activities quickly and accurately, bringing greater accountability to the service of your motive power fleet. iTAG™ saves money in your warehouse or DC by eliminating waste and increasing productivity. The iTAG™ system records tasks online to have complete visibility across your entire battery fleet using the mobile app. You can customise your online tracking portal and coordinate with multiple locations, all using your mobile phone. An iTAG™ is securely attached to each battery asset so that when each battery is serviced, the technician can scan the iTAG™ barcode on the mobile app, indicating that the required service has been performed or a repair is needed.
After the service visit has been completed, the technician uploads the information to our online portal, where it is stored and organised for viewing with any web browser. Subsequent service information is added and updated with each service call. Authorised personnel can then visit the online site to see an inventory and complete service history of their assets within all of their warehouses or DCs. With this information, it’s easy for service technicians and managers to determine which assets have been serviced and which have not. Appropriate service schedules can also be developed for specific assets within the facility.
Ideal applications:
PPT 
LLOP
Batterymanagement.net
The Gateway to your Battery Room Data
A proactive data-driven online platform that gives you comprehensive visibility for your organisation without location and time limits.
- Enables a comparison of the battery use to the design expectations
- Offers battery replacement data predictions
- Real-time email alerts can be configured to each site's requirements across multiple parameters (*with eGO!cloudlink / eGO!gateway / eGO!receiver)
- Multi-language data monitoring reports available
- Customise website branding
- The batterymanagement.net API can be integrated into many third-party online reports, e.g. Forklift Management Systems
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