Water Injector System
Did you know that each time a battery boils over,
it loses 3% of its capacity?
The World's Fastest Battery Watering System
The Water Injector System™ is the world's fastest and most reliable way to add water to industrial batteries. Filling a battery takes just 15 seconds, which means that you can fill eight batteries in the time it takes to fill one battery with other systems!
There are two versions of the system available to meet your needs: the Water Injector Classic System™ and the Water Injector Spider System™. Both systems feature legendary reliability and speed of fill, but differ in how the water is delivered to each Injector valve and the way they fit on top of the battery.
The system also improves safety and environmental cleanliness. There is no need to peer into cells to inspect levels like you have to do with manual filling. Water Injectors automatically fill each cell to the correct level, so there is no overfilling and no electrolyte spillage during charging.
Why Battery Filling System Matters
Extend Battery Life
Under-watering causes permanent cell damage, while over-watering leads to costly electrolyte boilovers. A watering monitor ensures precise maintenance, protecting your investment and maximising battery lifespan.
Enhance Productivity
Manual checks and rigid schedules waste time and resources. With clear, visible alerts, watering happens only when needed, streamlining workflow, cutting downtime, and freeing operators for higher-value tasks.
Maximise ROI
By extending battery life, reducing errors, and lowering maintenance costs, watering monitors deliver measurable savings. The result is a faster return on investment and consistently reliable battery performance.
Discover the right fit for your application
Water Injector Spider System™
The Water Injector Spider System uses manifolds and small-diameter tubing to deliver water to reliable valves. Water flows from the input coupling through the manifolds, with each valve connected in parallel. This fills the entire battery in just 15 seconds.
Ideal Applications:
Forklift
Scrubbers
Aerial Access
Buggies
Marine
Water Injector Classic System™
The Water Injector Classic System features continuous tubing to deliver water, in series, to each valve to fill the battery. As each cell is filled, the valves shut off. It is effortless for the operator to use, and in 15 seconds or less, the entire battery is watered perfectly.
Ideal Applications:
Forklift
Scrubbers
Aerial Access
Buggies
Marine
Flame Arrested Injector System™
The Flame Arrested Injector System enhances the safety features of the Water Injector Classic System. This special component snaps onto the base of Classic Injectors, providing an extra layer of protection against external sparks or flames.
Ideal Applications:
Forklift
Scrubbers
Aerial Access
Buggies
Marine
|
Systems Feature |
Water Injector Spider |
Water Injector Classic |
Flame Arrested Water Injector |
|
|---|---|---|---|---|
| Fast Operation | ||||
| Precise Filling | ||||
| No-Freeze Tubing & Heat Resistant | ||||
| 2-Stage Filtration | ||||
| Exclusive No-Clamp Tubing | ||||
| Low Profile System | ||||
| Instant Install | ||||
| Semi-Assembled | ||||
| Extra Protection Against Flames & Sparkles | ||||
Fast Operation
An average 18-cell industrial truck battery can be filled in 15 seconds or less.
Precise Filling
A precision level-sensing valve shuts off instantly when electrolyte levels rise to the Injector tip.
No-Freeze Tubing & Heat Resistant
Tubing drains surplus water into cells after filling, so the system can be used in cold storage environments. It can also survive high battery temperatures without failing.
2-Stage Filtration
In addition to the filter screen in the input coupling, each Injector has its own individual filter.
Exclusive No-Clamp Tubing
The tubing goes straight through the Injectors and are sealed with unique twin O-rings.
Low Profile System
Reduces the risk of damage caused by battery cables.
Instant Install
Instant-Install is a fully assembled system, the first in the battery industry. The entire Water Injector “string” is assembled in our factory, complete in every detail, matched to and ready to install on a specific battery type.
Semi-Assembled
The Semi-Assembled option is similar to Instant Install. However, holes in the tubing do not come already punched and ready to fit a particular battery type. Instead, the installer must punch holes in the tubing to fit each system (punch tool available).
Semi-Assembled option is more flexible than Instant Install. It is most useful where there are a variety of battery types to convert in the field. We provide battery layout guides for installers to use.
Extra Protection Against Flames & Sparkles
It addresses the most critical safety concerns outlined in the Cal/OSHA Statue T8-5185(n), and prevents any potential explosions caused by gases inside the battery cells.
System Water Supply Component
DirectFill
Water Injector System Water Supply
This is a very economical unit if your building's plumbing already has the capacity to power the Water Injector System™. Connect the DirectFill to the wall tap, activate the Instant Valve Pro, wait for the spinner to stop, and disconnect.
The use of our flow checker is required to determine if your building's plumbing can supply adequate flow pressure to use the DirectFill.
Flow Checker
Water Flow Pressure Checker
The Flow Checker gauge is one of the most critical tools in the service technician's toolbox. It is essential when installing a DirectFill, and can be a necessary aid in troubleshooting Injector Water Supply problems. It makes it fast and easy to determine if adequate dynamic flow pressure is available for the Water Injector System.
Connect with Our Solutions Team
Phone Number
215-616-0390
Email Address
info@phlsci.com
Office Location
207 Progress Drive
Montgomeryville, PA 18936
USA
Products
Water Injector Spider System™
This system adds increased flexibility and enhanced installation options. It is designed to fit batteries where traditional single point watering systems are hard to fit.
Water Injector Classic System™
For over two decades, this system has been the world’s fastest and most reliable way to add water to industrial batteries.
Flame Arrested Water Injector Classic System
Our Classic Water Injector System is now available with a fitted flame arrestor.
DirectFill
Designed to be used with the Water Injector System and your building's plumbing.
Flow Checker
Use to determine if your building's plumbing can power the Watering Injector System.