FLAME ARRESTED WATER INJECTOR CLASSIC SYSTEM™
The Flame Arrested Water Injector Classic System features an extra layer of protection against external sparks or flames, preventing any potential explosions caused by gases inside the battery cells.
Perfect for these applications |
Forklift
Scrubbers
Aerial Access
Buggies
Marine
Precise Filling Under
15
Seconds
Fill Time
8x
Faster Than Float-Based System
Flame Arrested Design
Safety is our top priority. Flame Arrested Injector System snaps onto the base of Classic Injectors, providing an extra layer of protection against external sparks or flames. It prevents any potential explosions caused by gases inside the battery cells. It addresses the most critical safety concerns outlined in the Cal/OSHA Statute T8-5185(n). This innovation ensures a safer and more secure battery maintenance process for everyone involved.
Accurate Filling
Each Injector has its own precision level-sensing valve enclosed in a protective housing. When the electrolyte level rises to the tip of the Injector, the valve shuts off instantly. There are no floats or delicate exposed parts to stick or break, so the Injectors are unaffected by oil and tar in the cells and can function in extremely cold or hot, dry and abusive conditions.
Effective Operation
The system is simple to use. Once the maintenance engineer or operator connects the system to a dedicated watering cart and opens the valve, the filling process can be completed in under 15 seconds, which is eight times faster than filling a battery with a float-based system. For most warehouses and DCs, that adds to the hours of maintenance saved each week.
Enhanced Safety with Built-In Flame and Spark Protection
The Flame Arrested Injector provides an added safeguard against external sparks and flames, ensuring safer operation without compromising system performance.
Why Flame Arrested
Water Injector System
The system works with batteries ranging from the smallest 5-plate battery to the largest industrial forklift battery. It is handy where traditional single-point watering systems are complex to fit, such as rapid or opportunity charge batteries with crowded tops. It is also perfect for when the battery size or layout is not known in advance.
Fast Operation
An average 18-cell industrial truck battery can be filled in 15 seconds or less.
Easy Installation
Flexible tubing and the snap-fit base make installation fast and easy.
Compact Design
Low profile allows Injectors to fit on any industrial battery and minimises damage from battery cables. Injectors can snap in and out to enable the inspection of electrolyte levels and specific gravities.
Safe Operation
Prevents direct contact with electrolyte during battery filling and prevents overfilling.
2-Stage Filtration
In addition to the filter screen in the input coupling, each Injector has its own individual filter.
5-Year Warranty
Injectors are made of high-quality engineered plastic that provides maximum chemical resistance and long-lasting durability. There are no exposed parts to break off, even when an Injector is removed from a cell.
System Water Supply Component
DirectFill
Water Injector System Water Supply
This is a very economical unit if your building's plumbing already has the capacity to power the Water Injector System™. Connect the DirectFill to the wall tap, activate the Instant Valve Pro, wait for the spinner to stop, and disconnect.
The use of our flow checker is required to determine if your building's plumbing can supply adequate flow pressure to use the DirectFill.
Flow Checker
Water Flow Pressure Checker
The Flow Checker gauge is one of the most critical tools in the service technician's toolbox. It is essential when installing a DirectFill, and can be a necessary aid in troubleshooting Injector Water Supply problems. It makes it fast and easy to determine if adequate dynamic flow pressure is available for the Water Injector System.
Technical Specifications
|
Input / Operating Pressure |
1.7 to 2.4bar / 25 to 35psi |
|
System Exposure Temperature |
-29° to 71°C / -20° to 160°F |
|
Acceptable Filling Temperature |
2° to 71°C / 35° to 160°F |
|
Valve Body Material |
Polypropylene |
|
Tubing Material |
Proprietary Flexible PVC |
|
Max Valve Height above Vent |
2.15cm / 0.85in |
|
Flow Rate |
30 to 38 lpm (per string) / 8 to 10 gpm (per string) |
|
Fitting Type (Compatible with Vent Opening Types) |
US 1/4 Turn & DIN |
|
Maximum Number of Valves per Input Coupling |
24 |
|
Input Hose Size |
1.3cm / 1/2in |
|
Weight |
0.64kg / 1.4lb |
|
Warranty |
5 Years |
Resources
Compatible With
FAQs
What is the difference in length between the standard Injector and the Extended version?
Measured from the underside of the white disk to the end of the injector.
Standard injector: 51mm
Extended injector: 70mm
What pressure does the water injector system operate at?
Operational pressure is between 25 and 35psi
How long will it take to fill my battery if I use a Water Injector system?
Filling a battery with this system can take approximately 15 – 30 seconds, but this will depend on how low the electrolyte level is.
How can I tell if my battery needs topping up?
We recommend using a Blinky battery watering monitor so that you can check your electrolyte levels in a safe and fast way.
If I can’t see the electrolyte level, how do I know when it is full?
The system will automatically shut off when it is fully filled.
Related Products
Water Injector Classic System™
For over two decades, this system has been the world’s fastest and most reliable way to add water to industrial batteries.
Water Injector Spider System™
This system adds increased flexibility and enhanced installation options. It is designed to fit batteries where traditional single point watering systems are hard to fit.
DirectFill
Designed to be used with the Water Injector System and your building's plumbing.
Flow Checker
Use to determine if your building's plumbing can power the Watering Injector System.
Connect with Our Solutions Team
Phone Number
215-616-0390
Email Address
info@phlsci.com
Office Location
207 Progress Drive
Montgomeryville, PA 18936
USA




